Our dispensing lab is designated for various dispensing engineering validations, especially during the concept discovery and early prototyping phases. Direct access to a section of industrial adhesives, dispensing valves and robotics platform from our qualified suppliers is part of our resource capabilities engineering DOE verification.
We trial run the dispensing process per design specification on our standard desktop robot platform ass s baseline with capability to config CCD vision, chiller and laser model for completion of simulating a manufacturing-intended cycle.
Reporting omg dispensing Cpk, shot size measurement and weight consistency and repeatability offers and early read on process-ability and machine capability. This is a critical element of DFx engineering on down-selecting a production-suitable solution to your product.
The Vision lab is equipped with instrumentations and tools required for vision test and selection of right selection. There are a variety of light sources, optical bench, and standard/non-standard fixtures for prototyping.
We developed code in control system as part of integration to our dispensing and automation solution.
The 'Polar lab' is designed for first article prototyping and various design verification with direct access to machine shop, electrical and metrology lan as part of our local resources. The goal is to offer an efficient engineering validation before larger scale build operation in the factory.
Besides, our dispensing lab in Suzhou, our local dispensing pilot workshop will also be one of our core capabilities to facilitate the joint development of adhesive technologies with NewStar's equipment solutions.
The > 1000 square meters cleanroom is located in our Suzhou headquarter. The cleanroom is designed per class 1K and 10K operation intended for optics related products.
The facility provides ISO certified platform to enable equipment solutions to be validated and complete the FAT (Factory Acceptance Test).process per specification.
This offers us the capability to conduct a thorough pilot run before shipping out the system is a critical step to any equipment qualification process.
NewStar started as dispensing integrator printing SME since 2000. Expand to Automation and DFx fixture operation since 2014.
Platform & infrastructure in scaling NPI/sustaining operation such as Collaboration with adhesive provider: 3M, Henkel/Loctite/Devcon etc.
The equipment design uses common turn-table structure for working efficiency, layout space and reusability (retrofit) to optimize ROI. The concept of hardware design is driven by design for standardization and modularization that can be easily re-configurated based on product design change. Key components such as robotics, CCD, linear platform module and laser welder can also be reused. The machine met alignment accuracy spec at +/-0.02mm and production UPH at 360/hour (CT=< 10s).
Similar to IO trim assembly, the equipment design follows turn-table structure for working efficiency, layout space and reusability (retrofit) to optimize ROI. The concept of hardware design is driven by design for standardization and modularization that can be easily re-configurated based on product design change. Key components such as robotics, CCD, linear platform module and laser welder can also be reused. The machine performs at production UPH at 360/hour (CT=< 10s).
A 14 meters long automated optics module assembly line with CCD vision system for alignment control. The design cleanliness requirement from material/hardware component selection to exposure time control.
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